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Evidence Guide: MEA431A - Braze weld aircraft components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEA431A - Braze weld aircraft components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to perform repair or fabricate component using braze welding process

  1. Materials or components to be brazed and the applicable parent metal group are identified in accordance with applicable data
  2. Correct brazewelding equipment and consumables are selected and safely set up in accordance with standard operating procedures
  3. Component (or materials) is prepared for braze welding
  4. Equipment is adjusted ready for the brazing process
Materials or components to be brazed and the applicable parent metal group are identified in accordance with applicable data

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Correct brazewelding equipment and consumables are selected and safely set up in accordance with standard operating procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Component (or materials) is prepared for braze welding

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Equipment is adjusted ready for the brazing process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Braze weld components

  1. Braze welds are performed to the required standard in accordance with the applicable repair scheme or drawing
  2. Completed welds are inspected for defects and any defects rectified
Braze welds are performed to the required standard in accordance with the applicable repair scheme or drawing

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Completed welds are inspected for defects and any defects rectified

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete documentation

  1. Required documentation is completed in accordance with standard enterprise procedures
Required documentation is completed in accordance with standard enterprise procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Test pieces must be completed and assessed in accordance with the regulatory requirements for the granting of aircraft braze welding approvals. Competency must be separately assessed for each parent metal group for which a braze welding authority is sought.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence is required of the ability to produce braze welds to required specifications consistently across the range of components that are being fabricated or repaired, while applying all relevant safety precautions. The ability to do this must be demonstrated through the production of the test pieces specified for the welding process and parent metal group in the CAAP 33-1(0) Aircraft manual welding: approvals and qualifications or RAAF Specification Engineering W5003 Welders – Qualification for Aircraft, Missile and Aerospace Fusion welding.

Context of and specific resources for assessment

Test pieces specified for each parent metal group for which approval is sought may be completed in the workplace or a simulated workplace. The individual must be provided with all required equipment, consumables, PPE, materials and data/drawings relating to the test pieces that are required for the approvals being sought.

Assessment of test pieces must be carried out in a testing facility that meets the requirements specified by the applicable Regulator.

Method of assessment

Assessment methods are specified in the CAAP 33-1(0) Aircraft manual welding: approvals and qualifications or RAAF Specification Engineering W5003 Welders – Qualification for Aircraft, Missile and Aerospace Fusion welding.

Guidance information for assessment

Required Skills and Knowledge

Look for evidence that confirms knowledge of:

regulatory requirements applicable to aircraft welding

standards applicable to aircraft welding

the procedure for assessment of weld test pieces

the use of braze welding in relation to specified aircraft parent metal groups

Look for evidence that confirms skills in:

safely applying braze welding skills defined in unit MEM05006C Perform brazing and/or silver soldering, to weld specified aircraft parent metal group materials or components to the standards specified by the relevant Regulator (CASA or the ADF)

applying welding principles (unit MEM05026C Apply welding principles) in the context of braze welding of aircraft components or materials

identifying braze weld requirements from applicable documentation

selecting and correctly using items of PPE applicable to braze welding of aircraft components

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Materials

Materials may be any metal used in the construction of aircraft components that is suitable for braze welding

Component

Component may be any aircraft component where braze welding is specified as either a fabrication or repair technique

Parent metal group

Parent metal groups against which welding authorities are individually granted are:

aluminium alloys

magnesium alloys

carbon steels and low alloy steels

corrosion and heat resisting steels

nickel alloys

copper-based alloys

titanium alloys

Welding equipment

Welding equipment may include:

fuel gases, cylinders, regulators, hoses, torches, tips and nozzles

Consumables

Consumables may include:

brazing rods and fluxes as specified for the task

Required standard

Standards may be specified in:

regulations relating to required test pieces

process specifications

repair manuals

overhaul manuals

Australian and New Zealand Standards